Basic Info.
Product Description
1.Main Furnace Body
The main furnace body consists of outer stove and inner pots.
a.The outer stove is made of refractory bricks,and covered with steel plate.
b. The inner pots are movable,when you finished carbonization first stove,you need use hoisting system hang it out to cool down,then carbonize the second inner pot with raw materials.We can allocate different quantities inner pots according to your different capacity.
2.Smoke Recycling System
It can make the smoke circulating during the carbonizing process in the furnace,and it can supply heat for next carbonization furnace,so it saves a lot of fuels;also,protect environment.
3.Hosting System
Hoisting system can lift and filled inner pot into the chamber of furnace and lift the finished carbonization inner pot out of the furnace.Just one person can operate it,which saves labor cost.
Why to make charcoal ?
1. Notable social benefits
Every year large amount of the crop residues such as straw , branches, sawdust, rice hulls, bamboo bits or other debris are discarded,which causes great waste to our society. Now Our equipments can turn these wastes to a kind of new efficient energy --- charcoal, wood tar, etc.. The machine-made charcoal can replace the natural charcoal, meanwhile, protect the forestry resources, and ease the tense situation of current timber industry .
2 Remarkable economic benefits
At present our country's economy is undergoing a period of rapid development, and the charcoal is in great demand in the fields of industry, agriculture, animal husbandry and civilian industries.In China, the cost of raw materials of making charcoal is generally USD100/ton, but the market price of charcoal is about USD400/ton, and the exporting price is more than USD600 /ton. Furthermore,the by-products of making charcoal such as wood tar and wood vinegar will bring much more profits.
3.Wide use of charcoal
charcoal in industry: It is mainly used in combining carbon of industrial materials ,metallurgy, and the carburizing carbon of chemical industry.
Advantages of charcoal carbonization furnace:
It has two significant advantages: First, the host capacity, high carbonation rate, production capacity, per hour carbonized rice husk about 1 ton; Secondly, low cost, cost Low practicality, to meet the initial entrepreneurial investment benefits of small objective requirements.
The carbonizing machine is the ideal equipment for dry distillation, low carbonization, and high carbonization rate in the furnace under high-temperature conditions such as wood chips, rice hulls, peanut shells, plant stalks, bark, and other carbonaceous wood materials (volume below 15mm).
Charcoal in agriculture and animal husbandry: It can raise the soil temperature, maintain soil moisture, ,mitigatethe organic fertilizers and improve soil PH.
Charcoal in life: People often use charcoal heating, barbecue, as well as the fuel used to the tea and tobacco drying.
If you want to know more pictures and video about this machine, please send me inquiry or contact me directly
Model | WSIV-1 Gas flow model | WSIV-2 Self-ignite | |
Size | 3.2M3 | 3 M3 | 5M3 |
Productivity(kg) | 1500 | 1000 | 2000 |
Temperature(°C) | 430°C | 430°C | 430°C |
Motor power | No. power | 1.5kw | 3.0 KW |
Time consumption | 8 hours | 24hours |
Carbonizing Process of continuous carbonization furnace:
1.First the biomass material is ignited in the gasifier.
2. The flue gas produced by burning after the spraying, cooling, and purification process, produces the pure combustible gas (carbon monoxide, methane, ethane, etc.).
3. As the early stage of the carbonization of heat source, through early warming of the carbonized, to feed the material when the heat reaches the special temperature.
4. The combustible gas that carbonation process of flue gas by spraying, cooling, purification process into burned secondary. According to this method of circulation, sufficient to achieve a self-sufficient, then achieve the effect of energy-saving.
5. The flue gas through purification, to reach the environment production and flue gas emissions-free. Which is reached to the standards of waste gas emptying.
6. The temperature of carbonization reaches 600 ºC to 900 ºC in the process. According to the characteristics of the material, the temperature can be adjusted according to the requirements(bamboo charcoal making machine).